CNC precision machining creates more perfect precision and tighter tolerances. With EASIAHOME’s expertise, advanced CNC technology, and sophisticated inspection equipment, you can have your products delivered faster. Here are some reasons to choose EASIAHOME as your CNC precision machining manufacturer.
What is CNC Precision Machining？
CNC precision machining is the process of utilizing precision CNC machine tools to manufacture high-precision parts according to strict design specifications, critical tolerances and manufacturing guidelines.
Advantages of CNC precision machining
Complex shaped parts can be processed: CNC machine tools can carry out multi-coordinate linkage processing, and can process complex shaped parts.
Precision machining accuracy and tolerance: CNC precision machining can realize higher machining accuracy, stable machining quality, and very strict tolerances.
High repeatability: suitable for small and large orders, product quality is easy to control.Even with high volume production, each part remains identical, reducing the risk of errors and defects in the final product.
Time saving: design changes only need to change the CNC program, can save production preparation time.
High machining efficiency: CNC machine tool itself, high precision, rigidity, you can choose a favorable amount of cutting, improve machining efficiency (generally 3 to 5 times that of ordinary machine tools)
Reduce labor intensity: high degree of automation of machine tools can reduce the labor intensity of the staff.
What types of precision machining do we do?
1.CNC machining center
CNC machining centers have excellent advantages for machining high precision, complex types and small batches of parts.
2.CNC Lathe
CNC lathes are high-precision automated machine tools that are ideal for manufacturing round or tubular parts.It includes CNC milling, CNC turning, CNC drilling, suitable for parts with high precision and high surface quality.
3.Metal precision grinding
Precision grinding includes surface grinding, centerless and OD grinding . Grinding uses an abrasive wheel to remove material and achieve very fine tolerances and smooth surface finishes.
4.Mirror EDM and Slow Wire Cutting
High performance and EDM and cutting can achieve ultra-high precision and surface quality through electrical discharge machining between the tool and the workpiece.
5.Electron Beam Machining (EBM)
EBM uses a high-velocity electron beam to remove material from the workpiece. It is mainly used for drilling small, precise holes in conductive materials.
6.Laser Cutting
Laser cutting uses a focused laser beam to cut through materials, producing highly precise and clean-edged parts, often used in sheet metal fabrication.
How to improve the accuracy of CNC precision machining?
-Heat treat the material to increase strength and reduce internal stress, and control the machining process to minimize or eliminate machining defects.
-Reasonable design of the structure of the parts to reduce the stress concentration during machining, so as to improve the accuracy of the parts.
-Properly designed tooling and fixtures can ensure repeatable machining accuracy and improve machining efficiency.
-Upgrade and maintain your machine, and make sure it has a flat, stable and sturdy base to absorb vibration.
-Machine tool upgrades. Upgrading to a 5-axis machine or a 3+2 configuration is one of the fastest ways to increase the speed and accuracy of CNC machining.
Reasons to choose EASIAHOME CNC precision machining service
With EASIAHOME’s advanced technological advantages and professional CNC machining experience, we specialize in manufacturing a wide range of precision parts of medium to high complexity, from rapid prototyping to custom machined parts to large volume production, we are able to provide competitive CNC precision machining services.
1.Extensive experience and expertise
We have an experienced finishing team of over 30 engineers with many years of experience. Having accumulated rich and profound experience in previous projects, our engineers can handle complex and precise parts machining in many industries.
2.Advanced machinery and equipment
Your parts will be manufactured and inspected by our advanced in-house machinery and equipment, including precision 3-axis, 4-axis, and 5-axis machining centers, CMM measuring machines, 3D scanners, etc.
3. Tight tolerances and precise details
We can produce high-precision and complex parts with dimensional tolerance ±0.01mm, form tolerance 0.01mm, minimum machining radius R0.1mm, and machined surface roughness Ra0.2μm. Also we often challenge optical parts with precise detail-oriented.
4. Support for small and large lot production
EASIAHOME has the ability to handle mass production orders and can efficiently produce large quantities of precision machined parts without compromising quality or accuracy. Our CNC precision machining for mass production ensures repeatable and consistent results. You can get anywhere from 1 to 10,000 parts of the same high quality without compromising on cost or quality.
5. Faster Turnaround Time
You’ll get fast quote responses within 24 hours, 95% on-time delivery and parts shipped in 7 days or less.
6.ISO 9001 Quality System Certification
We are ISO 9001,IAFT16949 quality system certified. From first prototype CNC machining inspection to 100% part final inspection, we make sure our quality control is as accurate as our CNC machining process.
Applications of Precision Machining
Precision machining has a wide range of applications in industry and manufacturing, especially for the manufacture of parts that require high precision, complex structures or specialized materials. The following are some of the application areas for precision machining:
Aerospace: The aerospace industry requires a high degree of precision in parts such as turbine blades and aero-engine components.
Medical equipment: Medical equipment requires precise parts, such as artificial joints, surgical instruments, etc.
Automotive: Automotive manufacturing requires a large number of precision parts, such as engine parts, drivetrain components, etc.
Electronics: The manufacture of electronic products requires tiny, precise parts, such as the internal components of cell phones, circuit boards, and so on.
Optics and Optoelectronics: The optics and optoelectronics industry requires the manufacture of precision optical components, laser equipment, and more.
Mold and Die Manufacturing: The manufacture of molds and dies requires high precision to ensure the quality and consistency of the final product.
Energy: Oil and gas extraction equipment, nuclear energy equipment, etc. require precision parts that are resistant to high temperatures, pressures and corrosion.
Conclusion
EASIAHOME’s precision machining services are dedicated to producing higher quality precision machined parts, and with our professional machining experience, we can provide you with one-stop precision machining services.
FQA
Q: When do I need to choose precision machining?
A: Precision machining is essential when you need to machine components with extremely tight tolerances, complex designs or complicated geometries that cannot be achieved with standard machining.
Q: Does accuracy provide tight tolerances?
A: Yes, precision machining is specifically designed to provide tight tolerances. The technology can achieve tolerances as low as +/- 0.0005 inches, which is critical to creating highly accurate and consistent parts.
Q：What are our advantages over online CNC quoting platforms?
A: Our manufacturing engineers review every RFQ from our customers to ensure that material and CNC machining costs are accurately calculated. Most manufacturing platforms’ online CNC machining quoting systems are not yet accurate enough.
Q: What is the standard lead time for CNC machined parts?
A: We can provide a quote within 24 hours of receiving an inquiry. And after finalizing a manufacturing solution, over 90% of orders are completed within 7 days. Simple CNC machined parts can be completed in 2 days, while complex or large CNC machined parts can take upwards of 15 days. This also depends on the quantity of parts.
